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Insulet flags dosing defect in some Omnipod devices, sees up to $50 million cost

By Thomson Reuters May 26, 2026 | 3:50 PM

May 26 (Reuters) – Insulet said on Tuesday it is carrying out a voluntary correction of certain insulin pump pods across its Omnipod ​product lines after identifying a manufacturing issue ‌that could result in patients receiving too little insulin.

Shares of the medical device maker fell 8% in extended trading.

Here are a few details:

• The action affects specific lots of ‌Omnipod ​5, Omnipod DASH and the ⁠Omnipod Insulin Management System ⁠distributed in the U.S. and some international markets.

• The issue, identified through routine monitoring, may cause a small tear in the cannula tubing ​above the skin, potentially leading to insulin leaking instead of being fully delivered.

• Patients may notice ⁠wetness or the smell of ⁠insulin, though the defect may go ​undetected.

• Under-delivery can lead to high blood sugar and, ​in severe cases, diabetic ketoacidosis, a life-threatening ‌condition.

• The action is separate from a March 2026 correction and is linked to a different manufacturing process, though both involved cannula handling at the ⁠company’s Massachusetts facility, Insulet said in a regulatory filing.

• About 7 million pods are included in the current action, ⁠of which ‌roughly 60% have already been used ⁠or expired, representing about 8.5% of ​global ‌pod production in 2025, according to ​the company.

• ⁠Insulet reported 24 serious adverse events, including hospitalizations, but no deaths.

• The company does not expect supply disruptions and sees up to $50 million in related costs this year.

(Reporting by Siddhi Mahatole in Bengaluru; Editing by ​Shilpi Majumdar)